Welding sparks may look like a spectacular fireworks display, but it is dangerous. It is hot and can start a fire without proper security measures. Among others, one thing that can help is the best welding blanket.
A high-quality blanket protects not only the welder but the surroundings as well. When sparks touch other materials, it can start a fire. Not to mention, droplets of molten metal from welding can generate significant damages. To prevent this, a welding blanket is handy.
With too many options for the best welding blanket, which one should you buy? If you are undecided, keep on reading and learn from the insights we’ll be sharing.
What is a Welding Blanket?
A welding blanket is basically a tarpaulin. It is made of flame and heat-resistant materials. It covers the floor or any other surface where you are welding as a protective measure.
Unexpanded vermiculite is combined with inorganic fibrous materials in a welding blanket. Together, they create a sturdy surface that prevents damages from spatters and molten materials.
Without a blanket, fire can easily start when welding sparks reach a flammable surface. Not to mention, it can also melt certain materials. With a top-notch blanket, you can be confident of the protection it provides at extreme temperatures, even up to 2,500 degrees Fahrenheit.
Our Top Picks for the Best Welding Blanket
Welding blankets are available in all shapes and sizes. Nonetheless, do not take this as an excuse to decide in haste.
#1 ABN Heavy-Duty Fiberglass Fire Retardant Blanket
With the heavy-duty construction of this welding blanket, you can have peace of mind. It is made using 19.8 ounce per square yard of fiberglass, ensuring its durability. This is unlike others that are easily prone to shedding and splintering.
More than being durable, it is also 100% flame-retardant. According to the manufacturer, it withstands a maximum temperature of 1,000 degrees Fahrenheit to provide optimal thermal protection.
Another good thing about this blanket is its compact construction. It folds easily, which makes it a great option if portability is an important concern for you.
We also love how it comes with brass grommets. They are positioned 11 inches apart. This will provide an easy way to secure the welding blanket depending on where you will use it.
Take note that the manufacturer does not recommend cutting the blanket. It can result in frays and damage the structural integrity. Instead of cutting, a better alternative is to fold the blanket if you want it to be smaller.
#2 Neiko 10908A Fiberglass Welding Blanket and Cover
This is another 100% flame-retardant welding blanket, which is also made of fiberglass. More than providing optimal thermal protection, you will love how durable it is.
We have seen a lot of welding blankets with edges that easily shed. They do not last years. This product is different because of its reinforced construction, which means that it isn’t easily prone to wear.
It comes with a premium weaving pattern. When you touch the surface, you will feel that the materials used are high-quality. There is a noticeable thickness, which is also indicative of the blanket’s durability.
Even the hem is reinforced. This is one of the most important parts of a welding blanket as it is easily prone to disintegrating.
#3 HANSWAY High-Temp Carbon Fiber Welding Blanket
If you are looking for value for money, this is one product worth considering. It is one of the most affordable on our list, making it a great option for people on a budget.
While it is economical, this does not mean that it compromises quality. In fact, it is one of the most impressive. It protects from sparks and spatter, so you can stay safe when welding.
One of its main differences from most of the products in this guide is the main material. It is made of carbon fiber and not fiberglass. It is tear-resistant, assuring its durability.
The heat resistance of this welding blanket is incredible. According to the manufacturer, it can withstand a temperature of up to 1,800 degrees Fahrenheit.
However, if there is one thing that we do not like in this product, it would be the absence of grommets. There are no pre-installed holes that could have been useful for draping or securing the blanket as necessary.
#4 Waylander Welding Felt Carbon Fiber Welding Blanket
With a size of 3 x 3 feet, this is another notable option in your search for the best welding blanket. It resists high temperatures up to 1,800 degrees Fahrenheit.
To handle even the harshest welding environments, it uses superior materials. The carbonized felt is thick to withstand even high heat and aggressive sparks.
Because of its durability, some might think that it is thick and heavy. That isn’t the case! It is quite surprising that it is thin and lightweight. You can even trim it to meet your size or shape specifications! Even after cutting, the edges will not fray.
Another notable feature of its fabric is its softness. It has zero-itch, so you can be confident that there will be no skin irritation. It has non stray pieces that can be itchy. This enhances your comfort and productivity.
It does not come with grommets and thread. This can be a drawback. However, for some, this is also a benefit because it means that cutting the blanket is easier. Plus, it also improves the fire resistance of the blanket.
#5 Gihunk Heavy-Duty Fiberglass Welding Blanket
As you will find in most of the products on our list, fiberglass is a revered material for welding blankets. This product also uses 100% flame-retardant fiberglass, so you can be confident of your safety when working.
The fiberglass used has been especially treated, which makes it heat-resistant at a maximum temperature of 1,400 degrees Fahrenheit. This is quite underwhelming since there are welding blankets that will withstand up to 1,800 degrees Fahrenheit.
Because of its quality, it also makes an excellent alternative if you are looking for an emergency survival blanket. This will protect you in the woods. It can also double as insulation.
#6 JJ Care Heavy-Duty Welding Blanket
Elevate work safety with the help of this welding blanket! With a size of 4 x 6 feet, it provides generous coverage to keep you protected when welding.
The tear-resistant fiberglass used in this blanket allows it to withstand temperatures of up to 1,000 degrees Fahrenheit. From slags of melted metal to extreme light beams, the fabric offers superb protection.
At a thickness of 850 GSM, it offers exceptional thermal protection. Plus, it is also 100% flame-retardant, so you can have peace of mind.
Need to hang a welding blanket? This is ready for the job! It comes with evenly spaced grommets so that you can use it as a drape in the work area. The brass eyelets are as durable as the fiberglass used in the blanket.
#7 VCT Heavy-Duty Fiberglass Welding Blanket
As it is expected from a welding blanket, this product is also 100% flame-retardant. Even with huge sparks and spatters, your work area is not at risk of being set on fire.
Among others, it is known for its durability. this is one thing that we can attribute to the blanket’s premium weaving pattern. This makes sure that it will withstand long-term abuse.
It has brass grommets spaced at 11 inches. If you are hanging or securing the blanket, you can easily do so because of the pre-installed holes.
#8 Steiner Welding Blanket
The Steiner Velvet Shield welding blanket is made specifically for heavy-duty work. Even for professional welders, this can offer unmatched protection on the job.
Among others, one of the best things about this product is the use of carbonized fiber fabric. This is the softest material available, and at the same time, it is also the strongest. It provides the best of both worlds!
It uses carbon-based fibers that are combined with para-aramid strengthening fibers. From electrical to abrasion resistance, these fibers have plenty of benefits that will make them great for welding.
To ensure your highest level of protection, it is also worth noting that it handles a maximum temperature of 1,800 degrees Fahrenheit.
It does not come with grommets. Some might find this to be an issue. The good thing is that since it is soft, you can easily make holes so that you can hang the fabric in the work area.
#9 Lenco 08820 Welding Blanket
Like most of the popular options for a welding blanket, it also has a 100% fiberglass construction. As you probably know by now, fiberglass is a superior fabric that ensures flame and heat resistance when welding.
What makes it even better is that it comes with Kevlar stitches. They contribute to the durability of the blanket, even if you use them in harsh environments.
The fabric is not coated, but it has been through heat treatment. The latter is a process that improves the quality of fiberglass, making it more durable.
#10 WeldFlame Carbonized Felt Welding Blanket
The heat resistance of this welding blanket makes it an incredible option. With continuous exposure to heat, the maximum temperature it can handle is 1,800 degrees Fahrenheit. On the other hand, with intermittent exposure, it withstands up to 3,000 degrees Fahrenheit.
Like many of the top picks for welding blankets, it also features an innovative Kevlar stitching. This makes the stitches more durable while also minimizing the chance that they will start a fire after getting in contact with welding spatter and molten metal.
The blanket comes with four evenly-spaced brass grommets. This makes it easier to secure the position of the blanket depending on where you intend to use it.
#11 HiWow Sport High-Temp Carbon Fiber Welding Blanket
Carbon fiber is a premium material that is used in welding blankets. Despite being made of such, this product is easy on the wallet, so this is a great pick for anyone on a tight budget.
Despite being an economical alternative, it packs several exceptional features. Carbon fiber is a great material that delivers temperature resistance of up to 1,800 degrees Fahrenheit. This provides an assurance of being a high-performing welding blanket.
Another good thing about this product is that it is tear-resistant. This makes it less prone to wear. However, because of this, you will have a hard time cutting the material if you intend to customize its size and shape depending on your needs.
#12 Tillman Heavy-Duty Welding Blanket
This is perhaps one of the most expensive on our list. Nonetheless, there’s a reason for that. It delivers superb quality, which makes it worth every dollar you will be spending.
The material used is already enough to justify its price. It has 25-ounces of vermiculite impregnated fiberglass. With this construction, you can be confident that it is as protective as possible.
More so, it handles even extreme temperatures. If you are using it in flat surfaces, it handles up to 1,200 degrees Fahrenheit. On the other hand, on a vertical pane, it resists up to 1,700 degrees Fahrenheit.
To make it even more durable, it comes with hemmed borders. The latter serves as reinforcement to prevent the main material from easily fraying.
#13 Agyle Products Welding Blanket
With this option for the best welding blanket, it is easy to maintain cleanliness of your workspace. Not to mention, it will keep you safe on the job.
The versatile design of the blanket allows you to position it in multiple ways. There are built-in grommets, which means that you can hang it for extra protection. This makes it easier to secure the position of the blanket, especially if you are using it as a drape.
As for the temperature, the maximum heat that it can withstand is 1,000 degrees Fahrenheit. This is a bit lower compared to most of the options on this list. With that, we recommend that you limit its use to light-duty welding tasks.
#14 MCR Safety 38063 Heavy Side Split Leather Welding Blanket
Concluding our list of the best welding blankets is different from most of the products above because of its leather construction. This is a great alternative for those who do not prefer fiberglass.
Leather is a good material because of its durability. The heavy hide split cow leather used in this product has high heat resistance, making it ideal for welding applications.
To make it even more durable, it features DuPont Kevlar stitching on the seams. It allows the blanket to resist tears and sparks. This is also a great reinforcement, making sure that the blanket will deliver long-term functionality.
How to Choose the Best Welding Blanket
To help you narrow down the options for high-quality blankets, below are some of the most important considerations.
The material of the welding blanket impacts its quality, performance, safety, durability, and price, among others. Do not hesitate to spend more if this means buying a product made using a superior material.
Traditionally, asbestos is used for the production of welding blankets. However, since this material has been outlawed, it is no longer used these days.
It has components similar to glass, except that it is lighter and softer. The finished product is made of woven threads, resulting in a material with a high melting temperature. More than being durable, it is also known for being affordable.
However, one of the problems with fiberglass is that it is prone to shedding, which can result in irritation. To prevent this, a special coating provides the necessary reinforcement.
A naturally fire-resistant material, leather is another common option for welding blankets. It does not require coating while promising a high level of protection.
Compared to fiberglass, leather is heavier and more expensive. This can make it quite difficult to work with, especially when setting up and cleaning.
This is a material produced from pressing fibers instead of weaving them. Carbon is the most common material that is used for felt welding blankets. Another good thing about felt is that it is soft, so it won’t cause skin irritation.
However, durability can be an issue with felt. It is not as long-lasting as fiberglass and leather.
Aside from the material used, you should also consider the coating. This is especially true if the blanket is made of fiberglass. The coating is important because it dictates durability and fire resistance, among other things.
Most of the cheap welding blankets will have a heat coating. This will cause fiberglass to lessen shedding while improving its heat resistance. It is the most common type of coating but take note that this is only for light-duty tasks.
Silicone and acrylic coating are also common. They are known for providing a softer finish to fiberglass. Like heat-treated coating, however, it isn’t for tough jobs.
If quality is what you are looking for, then you should go for vermiculite coating. Aside from not irritating the skin, it also resists even extreme temperatures. For the most demanding welding applications, this is the best coating.
The best welding blanket delivers versatile functions. Despite the name, it can also be impressive in other purposes. This will let you enjoy the best bang for the buck.
Outside of welding, you can use the blanket as a cover to outdoor furniture. It can also shield grills from the heat and rain in the patio. You can even use it under tents. To add, it can cover almost anything that you would like to protect from flames.
There is no wrong or right size for the welding blanket. At the end of the day, this depends on personal preferences and needs.
It is important to find a blanket that is compact. This makes it space-efficient when it comes to storage. This also makes it portable, especially if you often do welding work outside of your home.
As you try to narrow down your options, consider the maximum temperature that the material can handle. The higher, the better. This means that it can withstand even tough job environments and deliver optimal protection.
Based on the products that are briefly reviewed above, the temperature resistance is often anywhere from 1,000 to 1,800 degrees Fahrenheit. For tougher jobs, especially for professional welders, we recommend the highest possible temperature resistance.
Care and Maintenance for a Welding Blanket
The longer you use a welding blanket, the more expose it is to external elements that can speed up wear. To make it longer-lasting without compromising performance, proper care and maintenance are necessary.
One of the easiest ways to clean the blanket is to throw it in the washing machine. If it is too thick, however, this will not work. Instead, wash it by hand using mild soap and water. Manually scrub using a brush with soft-bristles and air-dry.
When cleaning the blanket, do not use bleach. While it might do a good job at cleaning, this will ruin the structural integrity.
Got questions about the best welding blanket? We will try to answer some of them before closing this buying guide.
Are welding blankets waterproof?
Most welding blankets are not 100% waterproof. Nonetheless, it is common that they are water-resistant. This can vary from one manufacturer to another depending on the material and coating of the welding blanket.
Can you cut a welding blanket?
Yes, you can cut a welding blanket depending on the desired shape and size. Nonetheless, you need high-quality scissors. Plus, be careful since the edges can fray, especially if the blanket is made of an inferior material.
Do welding blankets insulate?
If you are looking for makeshift insulation, welding blankets are ideal. They are made of thick materials, so the cold will not easily penetrate.
Regardless if you are a DIY enthusiast or a professional, welding has risks. The best welding blanket will keep you safe and productive, protecting against spatters and sparks.
A top-notch welding blanket is made using flame and heat-resistant materials. It must offer the perfect coverage depending on your work area. The blanket should be durable and easy to clean. Consider our recommendations above and you will not have regrets!