Being a welder is a risky job. Dangerous rays can cause damage to sensitive body parts, including the eyes. To minimize harm, equip yourself with the right protective gear. Among others, one of the most important is a welding helmet.
A welding helmet serves as a protective barrier. It shields the eyes and face from infrared rays, flash burn, and heat, among other dangers. While protection is the most important consideration, the helmet should also be comfortable to wear, even for an extended period.
If you need help in deciding what to buy for the best welding helmet, keep on reading and we’ll let you know the top products to consider.
- The Importance of a Welding Helmet
- Our Top Picks for the Best Welding Helmet
- Lincoln Electric 3350 Series Welding Helmet
- Antra Welding Helmet AH6-260-0000 Sola Power
- TANOX ADF-206S Auto-Darkening Solar-Powered Helmet
- 3M Speedglass Welding Helmet 9100
- ESAB Sentinel A50 Auto Darkening Welding Helmet
- Miller Electric Auto Darkening Welding Helmet
- Jackson Safety Insight Variable Auto Darkening Welding Helmet, HSL100 (46129)
- Hobart 770756 Impact Variable Auto Dark helmet
- InstaSpark ADF Series GX-500S Solar Powered Auto Darkening Welding Helmet
- YESWELDER True Color Auto Darkening Helmet
- DEKOPRO Solar-Powered Welding Helmet
- Honeywell 110PWE Fiberglass Welding Helmet
- Neiko 53847A Industrial Grade Welding Helmet
- How to Choose the Best Welding Helmet
The Importance of a Welding Helmet
Many of you who are uninitiated might think that using a welding helmet is unnecessary. Seasoned welders, on the other hand, will agree with us that it is not a luxury but a necessity. Especially in professional work environments, a helmet is a must-have for welders.
Among others, a welding helmet is crucial for your eye safety. It is your best line of defense against dangerous UV radiation. Exposure to dark UV lights can result in flash burns, which is like sunburns. 25% of welding-related injuries are on the eyes, so protection is a must. Aside from the light, debris can get in contact with the eyes easily without a helmet.
Welding helmets also protect the skin. Welding arcs and flames can burn the skin with long-term exposure.
With the heat and debris generated when welding, you’ll be uncomfortable and you will find it hard to concentrate. Wearing a helmet is important to make you more comfortable in your job.
Our Top Picks for the Best Welding Helmet
To help you narrow down the possibilities, below is a round-up of the top products that should be on your list.
Lincoln Electric 3350 Series Welding Helmet
Among others, one thing that we like the most about this product is the size of the viewing window, which is large than most of its competitors. This helps ensure a bigger view for accuracy of the welding job and ensuring your safety.
In terms of versatility, it is also a good thing that the shade is adjustable from 5 to 13. There are four arc sensors, which improve the reliability of the helmet. The helmet has a refresh speed of 1/25,000, which helps improve its functionality.
In the long run, using this welding helmet is also efficient since it uses solar power. There is no need for conventional batteries that quickly require a replacement.
Antra Welding Helmet AH6-260-0000 Sola Power
The manufacturer claims that it has power fit for the pros. This is no longer surprising given the technical details of this product. It has a passive filter with a permanent shade 13. It provides full coverage from the neck all the way to the back.
The helmet’s lightweight construction is also worth noting. This means that it won’t exert unnecessary stress or pressure. This makes it comfortable even when wearing the helmet for a long time.
There are also several features to help ensure reliability. For instance, there are four arc sensors in key locations for more accurate detection. It also has an interference suspension technology to minimize false triggers.
The unit derives its power from the solar cells, making it an energy-efficient option as well. There is a battery indicator to let you know immediately when you need to charge it.
TANOX ADF-206S Auto-Darkening Solar-Powered Helmet
As you will notice, the trend now is for the manufacturers to use solar energy as the source of power of welding helmets. This model is not any different. It has an eco-friendly power source that allows users to save money in the long run.
The automatic darkening technology is reliable. Based on the product specifications, it has a speed of 1/25,000 second to transition from dark to light. You have an assurance of your safety and comfort.
Weighing only 1.6 pounds, this won’t be a burden on your head, making you comfortable even after wearing the helmet for an extended period.
For your peace of mind, it is also good to know that the company stands by the quality of their product, which is why they are offering a guarantee of satisfaction. If you are unhappy with its use, just let the manufacturer know and they will do what it takes to make things right.
3M Speedglass Welding Helmet 9100
A high-performing helmet that is ideal for high-performing people – this is what the manufacturer says about this product. It is from a reliable company, so that should already give you a good reason to believe in the quality it delivers.
Among others, one of its notable features is the auto darkening technology like most of the products included in our recommendations. The filter easily changes its shade within .1 millisecond as soon as it detects welding arc.
The versatility of this helmet is also notable. It is a multifunctional investment for those who do different welding jobs. It works on three types of welding – metal inert gas, tungsten inert gas, and arc welding.
It packs features that guarantee your highest level of comfort. For instance, it has an adjustable headband that customizes its fit depending on the size and shape of your head. There is also a swivel-mounted and easily accessible ratchet system for effortless adjustments. Plus, you can adjust the snap in nine various angles.
ESAB Sentinel A50 Auto Darkening Welding Helmet
This top-of-the-line welding helmet is perfect even for the pros who have discerning preferences. Its shell has a revolutionary design that sets the helmet apart from many of its competitors. It is made of high-impact resistance nylon, which effectively combines maximum comfort with minimal weight.
The Halo headgear is another defining feature of this welding helmet. It has a low-profile design, which does not restrict vision. There is a central pivot point for optimal head clearance.
It is also great in terms of versatility as it offers variable shades depending on the chosen application. Most of the welding helmets on the market have shades that adjust between 9 to 13. This model, on the other hand, has a shade range of 6 to 13.
Lastly, the helmet also comes with a color touchscreen control panel. There are eight memory settings for your convenience.
Miller Electric Auto Darkening Welding Helmet
Considered as an industry leader, one of the most impressive features of this welding helmet is the ClearLigth Lens Technology. It packs high-definition optics that complement the colors of the welding arc. It improves vision and comfort. This allows the helmet to effectively block light as you work.
The helmet comes with four arc sensors for superior lens response, guaranteeing its reliable performance. There are also four operating modes – x-mode, grind, cut, and weld. Even for professional welders, this can be a promising product.
Durability is another asset of this welding helmet. You can be confident that it will last through the years without compromising its performance. There is a shock-absorbing gasket the minimizes the possibility of shattering upon impact. It also has a long-lasting aluminum heat shield.
For convenience, another impressive feature is the automatic on and off. All that you have to do is to wear the helmet and start welding. The viewing window automatically darkens without relying on a button as soon as it recognizes welding arc.
Jackson Safety Insight Variable Auto Darkening Welding Helmet, HSL100 (46129)
Like most of the products that are mentioned in this article, it comes with an auto darkening filter, which is smart enough to adapt to the changes in the environment where you are using the welding helmet. There are also manual controls that will come handy if you want to customize the shade of the lens, depending on how bright or light you want it to be.
The main material used in this welding helmet is thermoplastic. It isn’t the most advanced, but with its overall construction, you can expect the helmet to be lightweight and durable.
It is also worth noting that this is a versatile product. Whether you are a hobbyist or a pro, it has features that allow the helmet to deliver impressive performance across a wide array of welding applications.
Hobart 770756 Impact Variable Auto Dark helmet
From comfort to reliability, this welding helmet excels in more ways than one. It has three arc sensors for accurate detection of welding arcs, although, there are more reliable options with four state-of-the-art sensors.
Like many of the helmets on our list, you can also enjoy versatility when it comes to the shade settings. You can adjust the shade range from 8 to 13, depending on what is best for you. To add, the manufacturer claims that they use the most revolutionary LCD technology to handle the demands of every welding job.
As for the construction of this welding helmet, it is made of polyamide shell, a lightweight material that does not compromise durability.
InstaSpark ADF Series GX-500S Solar Powered Auto Darkening Welding Helmet
You don’t have to worry about batteries that will quickly ask for a replacement. One thing that we love the most about this welding helmet is how it uses solar energy as its power source. There are cells in strategic positions to harness the energy of the sun and provide eco-friendly power.
Compared to most of its competitors, this helmet has a larger viewing window. Whether you look up or down, left or right, you can enjoy clarity of vision. We can also attribute this to the quality of the optics that the manufacturer uses for this helmet. The optics can also help in minimizing fatigue, and hence, effective in improving your productivity when welding.
YESWELDER True Color Auto Darkening Helmet
This may be from a brand that many of you might not recognize, but that should not give you the reason to ditch the idea of buying this welding helmet. It is easy on the wallet and can deliver a decent performance compared to many other products within the same price range.
The True Color Technology incorporated in the lenses allows it to deliver exceptional performance. It allows you to see better and to see more. With the full range of vision, you will improve your control of the task at hand.
The design of the headband that hides in the helmet is also exceptional. It has an oversized cushion. The additional padding makes the helmet comfortable. There are also several adjustments that are available so that you can customize its fit.
DEKOPRO Solar-Powered Welding Helmet
This is another welding helmet that delivers exceptional quality at a price that does not hurt the wallet. It has an auto darkening technology that allows the viewing window to change shade depending on the light it detects. The shade range of this welding helmet is from 9 to 13.
Weighing less than one pound, you will also love the lightweight construction of this helmet. This means that wearing it does not have to be a burden, even if you are welding for an extended period. It also has a balanced design, which will contribute to your comfort when wearing the helmet.
The viewing area is seven square inches, which is the standard size. For some, however, the window can be too small, limiting their vision when looking down.
It has a versatile power source. While it can derive its power from lithium batteries, there are also solar cells that will allow you to take advantage of an alternative source of power.
Honeywell 110PWE Fiberglass Welding Helmet
The design of this helmet is different from most of the products that are included in our recommendations. One thing that makes this different is the small viewing window. To add, it is also worth mentioning that the manufacturer recommends its use only for pipe welders.
This helmet is known for being rugged and durable, which we can attribute to the main material it uses. It uses SuperGlas Plus, an innovative material that is self-extinguishing, moisture-resistant, and impact resistant.
Unlike most of the helmets on our list, this model comes with a fixed shade. It has a shade 10 lens, which effectively filters lights and rays that can negatively impact the face when you are welding.
The free-floating arm, an exclusive design feature of this welding helmet, is another thing that separates this from the competition. It minimizes the pressure points when the helmet gets in contact with the head, which also ensures your comfort, even when wearing the helmet for an extended period.
Neiko 53847A Industrial Grade Welding Helmet
This is one of the cheapest from the products on our list. While this is decent in terms of its quality, we have to be honest that it is far from the quality and performance of the higher-end alternatives, so be cautious when choosing this helmet. It is best only for hobbyists or those who won’t be using the helmet often.
It does not offer full coverage of the head, leaving some parts exposed. It is also unique because the viewing window can be moved up and down, which prevents the need to take off the helmet when you have to check what you are working at.
There is an adjustable headband at the back that you can adjust in two ways, making it easy to ensure the right fit of the helmet. It is also lightweight and balanced, so you won’t have to complain of discomfort even after using the helmet for an extended period.
How to Choose the Best Welding Helmet
Picking a welding helmet to buy and use is not easy because of the too many choices available. Below are the crucial factors to consider to help you make the right decision.
This determines how dark the lens will be. The right shade will depend on the type of welding that you are doing. If you are doing the same type of welding in your job, choose a fixed shade. If you work on different welding types, choose a variable shade welding helmet, which automatically adjusts the darkness depending on the environment. This means that it blocks light while welding and becomes clear after.
A comfortable welding helmet is lightweight, which won’t be a burden to wear for an extended period. There should be an option to customize the fit of the helmet depending on the size of the head of its users. There should also be proper ventilation to keep the wearer comfortable.
If your helmet has a battery, consider how long the battery lasts and how long will be before it fully charges. In some modern models of welding helmets, they are already using solar energy instead of traditional batteries.
Auto-darkening helmets go through a certification process and assigned an optical class. This ranges from 1 to 3, the latter being the lowest possible point. If you want the best helmet for welding, choose one with an optical class 1 rating.
Modern helmets have sensors that allow the helmet to adjust intelligently depending on the environment. The more sensors are present, the more reliable the helmet is. For casual users, those with two sensors may be enough. For those in industrial work settings, on the other hand, the required number of sensors is at least four.
The viewing window is the part of the helmet that allows you to see. The smaller it is, the more limited will be your sight. If possible, choose one with a viewing window that is large enough, so that you can work properly and see your work clearly.
Got questions about welding helmets? Below, we’ll try to answer some of them.
How Much are Welding Helmets?
This is not an easy question to answer. there are variables that you have to consider, including the brand name, material, design, and durability, among other things. However, even with less than a hundred dollars, you can find an exceptional product. Research thoroughly to make sure your money won’t go to waste.
How Do Welding Helmets Work?
When discussing how the helmet works, you must know the different types that are available. The most popular is the auto darkening helmet. The latter comes with innovative sensors that detect flashes of light and automatically darkens. When there are no more flashes, it goes back to clear to improve visibility, preventing the need to remove the helmet often.
Another type is the passive welding helmet, which was the traditional choice for welders. It has a 10-point shade that blocks the light when welding. It does not get brighter when there is no light detected. Instead, you will need to lift it up and down.
How Do You Use a Welding Helmet?
Before anything else, inspect the helmet before use to be sure there are no significant damages. Wear the helmet and adjust the straps to customize the fit. In the case of an auto darkening helmet, you need to make the necessary adjustments on how dark the shade is, which depends on your job.
How Do You Clean a Welding Helmet?
One of the basic ways to take care of your helmet is to clean the surface right after every use, preferably with the use of wet wipes. Use a brush with soft bristles and scrub the surface to remove any dirt that can possibly harden. Special attention is needed when cleaning auto darkening lenses. Use a special cleaner to make sure that it works perfectly. Dry the helmet before its storage.
Being a welder exposes your eyes and face to heat and rays that are damaging in the long run. To minimize the risks, make sure to use the best welding helmet, including those mentioned above. The top choices offer the highest level of protection without compromising comfort. It should be lightweight and ergonomic. Otherwise, you might find it hard to concentrate on welding.
Is there any other welding helmet you would like to add on our list? Are there tips you would like to share with other buyers? Do not hesitate to leave a comment below.